Vehicle passenger seat with adjustable headrest

ABSTRACT

A passenger seat for a vehicle, including a frame for being attached to a floor of the vehicle, a fixed backshell attached to the frame, and a seat back attached to the backshell. A seat bottom is attached to the backshell, and a headrest assembly attached to the backshell at a position above the seat back. The headrest assembly includes left and right spaced-apart side wings, each of the side wings comprising a rigid support and a wedge-shaped cushion attached to the rigid support by a pivot. The left and right cushions are each translatable in a direction parallel to the rigid support to selectively increase or decrease the effective width of the headrest assembly by increasing or decreasing the distance between the left and right side wings. The left and right cushions are each mounted for rotation about the pivot for selectively changing the angle of a forward face of the cushion relative to the rigid support to thereby permit selection by a seat occupant of a desired cushion position.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application claims the benefit of U.S. Provisional Application No. 60/529,686 filed Dec. 15, 2003, and Provisional Application No. 60/589,297, filed Jul. 20, 2004.

TECHNICAL FIELD AND BACKGROUND OF THE INVENTION

This invention relates to seating and more particularly to a tourist/coach class aircraft seating arrangement. Aircraft seating is typically divided into various classes, for example first class, business class, and coach or tourist class. For each class of seating, an individual passenger is allotted a preselected amount of space (both area and volume). First-class seats provide the most individual space, and also may include features to improve comfort, such as fully reclining sleeper functions. In contrast, the tourist/coach class is provided with a relatively small amount of space, in order to provide the most efficient transportation and lowest cost. For example, the longitudinal space or “pitch” of the seat rows may be as little as 71 cm (28 in.) However, this space limitation in combination with the seat design can create a very ineffective environment for either working (e.g.: on a lap top computer) or sleeping/stretching (lack of comfort). This lack of effectiveness can result in passenger frustration. In addition, passengers sitting in a row directly forward of another passenger can “recline” their seat into the “living space” of the passenger behind, resulting in a lack of harmony between passengers and a phenomenon known as “air rage”. The lack of passenger effectiveness and harmony between rows of passengers results in economy class travel being frequently considered as a “bad experience”. Modern aircraft are increasingly capable of longer flight segments, thus, the ability to create a more effective environment within economy class travel, allowing passengers to adopt multiple postures such as sleep and creating better harmony between passengers during long flights is increasingly important.

One of the primary factors causing angst among passengers is the act of reclining a seat into the living space of another passenger. Another is the natural competition for armrest space resulting from shared armrests. To alleviate the anger generated within a cabin due to the competition for living space, inventors have conceptualized items that modify FAA certified seating to restrict or eliminate the recline of the seat directly in front of them. Passengers also use violence and intimidation, to regain their living space at the expense of the passenger sitting directly in front of them.

To alleviate discomfort, it is advantageous for a passenger to be able to sit or lie in various positions during a flight as desired without undue encroachment on the space of adjacent passengers. Overall, with longer flight segments, passengers find it necessary to adopt an increasing number of postures and undertake an increasing number of activities. Such activities include but are not limited to, sitting upright, reclining, watching a movie, working on a lap top computer, stretching or slouching, sleeping, and “perching”. Unfortunately, conventional coach class seats do not readily accommodate positions other than simple sitting in the upright or reclined positions, and the amount of recline is limited by the above-mentioned seat pitch.

Accordingly, it is an object of the invention to provide a passenger seating arrangement including a headrest assembly that provides a greater degree of comfort and adjustment that in previous passenger seats, while maintaining each passenger within the area and volume assigned to the particular seat.

It is another object of the invention to provide a headrest assembly that pivots downwardly to permit a passenger to turn sideways in the seat and still have a headrest cushion at a proper position for maximum comfort.

It is another object of the invention to provide a headrest assembly that is modular in the sense that it is easily removable and replaceable as a unit from the seat back of the seat.

BRIEF SUMMARY OF THE INVENTION

These and other objects are met by the present invention, which in one embodiment provides a passenger seat for a vehicle comprising a frame for being attached to a floor of the vehicle, a fixed backshell attached to the frame, and a seat back attached to the backshell. A seat bottom is attached to the backshell, and a headrest assembly attached to the backshell at a position above the seat back. The headrest assembly includes left and right spaced-apart side wings, each of the side wings comprising a rigid support and a wedge-shaped cushion attached to the rigid support by a pivot. The left and right cushions are each translatable in a direction parallel to the rigid support to selectively increase or decrease the effective width of the headrest assembly by increasing or decreasing the distance between the left and right side wings. The left and right cushions are each mounted for rotation about the pivot for selectively changing the angle of a forward face of the cushion relative to the rigid support to thereby permit selection by a seat occupant of a desired cushion position.

According to one preferred embodiment of the invention, the seat back and seat bottom are selectively movable in a coordinated manner from an upright seating position to a reclined seating position in which, relative to the upright seating position. The seat bottom and the seat back are disposed in a forward-translated position and the seat back is disposed in a tilted-backwards position, and the headrest assembly is moveable in an up-and-down direction so as to maintain a relatively constant distance from an upper end of the seat back without regard to the position of the seat back.

According to another preferred embodiment of the invention, the headrest assembly comprises a top cap positioned on the top of and secured to the backshell.

According to yet another preferred embodiment of the invention, the headrest assembly includes a center cushion positioned intermediate the left and right cushions.

According to yet another preferred embodiment of the invention, the center cushion is mounted for unison movement with the left and right cushions, the headrest assembly is mounted for rotational movement about a pivot positioned on a notional centerline of the a vertical axis of the backshell, and the center cushion and left and right cushions are rotatable in unison to lower one or the other sides of the headrest assembly relative to the other as desired by a seat occupant.

According to yet another preferred embodiment of the invention, headrest attachment means are provided for attaching the headrest assembly to an upper portion of a seat back. A center cushion and left and right spaced-apart side wings mounted to a rigid support, and mounting means are provided for mounting the left and right cushions for translational movement in a direction parallel to the rigid support to selectively increase or decrease the effective width of the headrest assembly by increasing or decreasing the distance between the left and right side wings.

According to yet another preferred embodiment of the invention, the left and right cushions are wedge shaped, and include pivots for mounting the left and right cushions for rotation relative to the rigid support for selectively changing the angle of a forward face of the cushion to thereby permit selection by a seat occupant of a desired cushion position.

According to yet another preferred embodiment of the invention, the headrest assembly is moveable in an up-and-down direction so as to maintain a relatively constant distance from an upper end of the seat back without regard to the position of the seat back.

According to yet another preferred embodiment of the invention, the headrest assembly comprises a top cap positioned on the top of and secured to the seat back.

According to yet another preferred embodiment of the invention, the center cushion is mounted for unison movement with the left and right cushions, and the headrest assembly is mounted for rotational movement about a pivot positioned on a notional centerline of the a vertical axis of the seat back. The center cushion and left and right cushions are rotatable in unison to lower one or the other sides of the headrest assembly relative to the other as desired by a seat occupant.

BRIEF DESCRIPTION OF THE DRAWINGS

Some of the objects of the invention have been set forth above. Other objects and advantages of the invention will appear as the invention proceeds when taken in conjunction with the following drawings, in which:

FIG. 1A is a perspective view of a passenger seat set constructed in accordance wit the present invention, disposed in an upright sitting position;

FIG. 1B is a perspective view of the passenger seat set of FIG. 1, with one of seats disposed in a reclined position;

FIG. 1C is a perspective view of the passenger seat set of FIG. 1, with one of seats disposed in a “slouching” position;

FIG. 1D is a perspective view of the passenger seat set of FIG. 1, with one of seats disposed in a “side sleep” position;

FIG. 1E is a perspective view of the passenger seat set of FIG. 1, with one of seats disposed in a “perch” position;

FIG. 2 is rear perspective view of the passenger seat set of FIG. 1;

FIG. 3 is a schematic side view of two adjacent seat rows;

FIG. 4 is a perspective view of a seat frame and attached backshells;

FIG. 5 is a perspective view of a seat back and perimeter frame;

FIG. 6 is front view of a partially disassembled seat, showing the internal construction thereof;

FIG. 7 is front view of a seat bottom having a pivoted support wing;

FIG. 8 is a side view of the upper portion of a seat back;

FIG. 9 is a perspective view of a headrest;

FIG. 10 is another perspective view of a headrest;

FIG. 11 is a perspective view of a seat; and

FIG. 12 is a perspective view of a seat incorporating a shoulder harness attached thereto.

DESCRIPTION OF THE PREFERRED EMBODIMENT AND BEST MODE

Referring now specifically to the drawings, a passenger seat set including seats according to the present invention is illustrated in FIG. 1 and shown generally at reference numeral 10. In the illustrated example, the seat set 10 includes three seats 12 a, 12 b, and 12 c, which are supported by rigid backshells 14 a, 14 b, and 14 c, respectively, each of which includes a stationary video screen 13 and a folding tray table 15. In contrast to prior art seats, the backshells 14 a, 14 b, and 14 c are contoured with sculpted clearance areas 16 and 17 to provide room for the knees of an aft-seated passenger. The seats 12 could alternatively be arranged as single units or in side-by-side units of any number of adjacent seats. The backshells 14 a, 14 b, and 14 c are attached to and supported by a cantilevered transverse main beam 18. The main beam 18 is depicted here as an “I” section member, but the shape is not critical and may be varied. For example, a hollow cross-section (not shown) may be used. The main beam 18 is attached to leg units 20 and 22 that are in turn mounted to the floor of the vehicle. Each leg unit 20 and 22 includes a longitudinal bottom member 24, a vertical upright member 26, and a longitudinal top member 28, which may be part of a unitary component. The leg units 20 and 22 are tied together by a transverse front beam 30, which may be a hollow box-section member suitable for containing electronics or other seat-related equipment (not shown).

The seats 12 a, 12 b, and 12 c are substantially identical to each other, accordingly any part of the following description specifically referring to one of the seats 12 a, 12 b, or 12 c, or to the components thereof, may be taken to apply to the other seats as well. The seat 12 a includes a seat bottom 32 a, a seat back 34 a, and a headrest 36 a. Armrests 38 and 40 are positioned on opposite sides of the seat 12 a. One or more of the armrests 38 and 40 may be shared with the adjacent seat 12 b in the seat set 10. The armrests 38 and 40 are moved forward from the backshell 14 a so that no gap is required between adjacent backshells 14. The seat bottom 32 a includes a central portion 42 a and at least one support wing 44 a. In the illustrated example, a pair of support wings 44 a and 44 a′ are pivotally attached to the central portion 42 a at angled hinge lines.

The seat 12 a allows a passenger seated therein to reconfigure the seat 12 a to achieve a number of different sitting postures while ensuring that the living space of the individual passengers are mutually protected from each other. In each of these configurations, no part of the seat 12 a extends beyond the backshell 14 a or the backshell of the seat which is positioned directly in front of the seat 12 a. In contrast to prior art seats, these protected living space postures are possible even though the seat rows are mounted with a very small longitudinal spacing or pitch, denoted “P”. The pitch P is set according to the wishes of the individual aircraft operator. In the illustrated example, the pitch P will be in the accepted range for “coach class” seats which have not heretofore had the capability of providing multiple postures with fixed living space. This range for the pitch “P” is about 79 cm (31 in.) to about 92 cm (36 in.), and more typically about 81 cm (32 in.) to about 86 cm (34 in.) The seats 12 may also be spaced at an even smaller pitch by limiting their motion somewhat, for example about 71 cm (28 in.) For comparison, it is noted that the accepted pitch between prior art business-class seats is substantially larger, for example about 140 cm (55 in.) or greater. The seat 12 a may be reconfigured by various means. For example, the moving components of the seat 12 a may be connected to actuators which operate in response to commands from individual switches or a control unit. Alternatively, individual manual controls may be provided for the various seat components.

FIG. 1A shows the seat 12 a configured for a regular sitting posture. In this configuration, the seat bottom 32 a is at its most rearward location, the seat back 34 a is at its most upright position against the backshell 14 a, and the headrest 36 a is at its highest position. The passenger is comfortably supported in the regular sitting posture by the cushioning of the headrest 36 a and the seat bottom 32 a, and the flexing action of the seat back 34 a, described in more detail below. The seat bottom 32 a may be equipped with a “waterfall” feature, described in more detail below, which allows the effective front-to-rear length of the seat bottom 32 a to be selectively reduced for increased passenger comfort. Because the backshell 14 a of the passenger's seat 12 a and those of all the surrounding seats are rigid and do not move, the passenger's individual allotted space is protected from intrusion of the other passengers. FIG. 1B shows the seat 12 a configured for a “reclined” posture. The seat bottom 32 a is translated forward relative to the backshell 14 a. The clearance areas 16 and 17 of the backshell 14 a and the forward-positioned armrests of the seat positioned ahead of seat 12 a accommodate the passenger's knees and thus allow the passenger in the seat 12 a to move farther forward than would otherwise be possible.

The bottom end of the seat back 34 a is pulled forward along with the seat bottom 32 a, and the upper end of the seat back 34 a moves down the surface of the backshell 14 a, in a manner discussed in more detail below. The seat back 34 a thus moves forward while tilting backwards into a reclined position. The head rest 36 a may also be lowered, either manually or automatically in unison with the motion of the seat back 34 a, so that the head rest 36 a maintains a constant relative height compared to the upper end of the seat back 34 a. Throughout the recline motion, the seat back 34 a is restrained by the backshell 14 a and does not move aft, thus it does not intrude into the space of a passenger seated behind seat 12 a.

This recline position is achieved without the need to lower the passenger's center of gravity. Thus, no special equipment is needed to lift the passenger, unlike prior art designs which lower the passenger's center of gravity, and thus have to generate a “return” force sufficient to lift the weight of the heaviest anticipated passenger, in order to return to the upright position.

FIG. 1C shows the seat 12 a configured for a “slouch” or “slump” posture. The seat bottom 32 a is translated yet further forward relative to the backshell 14 a as compared to the “reclined” position. The bottom end of the seat back 34 a is pulled farther forward along with the seat bottom 32 a, and the upper end of the seat back 34 a moves further down the surface of the backshell 14 a. The front edge of the seat bottom 32 a is lowered. This configuration allows the passenger to stretch out his or her body and legs, and makes it easier for the passenger to place his or her feet beneath the seat bottom of the seat mounted forward of the seat 12 a. FIG. 1D shows the seat 12 a configured for a “side sleep” or “fetal” posture. In this configuration, the seat bottom 32 a is translated forward and its front edge is lowered, and the seat back 34 a is pivoted back as for the “slouch” posture. The seat back 34 a is rotated about a line essentially parallel to the passenger's spine, thus creating a shoulder niche “N”. One of the support wings 44 a of the seat bottom 32 a is pivoted upward along the hinge line 46, depending on the direction the passenger wishes to turn. The head rest 36 b about a generally longitudinal axis, causing the side of the headrest 36 a towards the direction of the passenger's roll to be lowered towards the shoulder niche N. This position allows the passenger to stretch out vertically, creates a suitable shoulder resting area and headrest, supports the passenger's hips in the rotated position, and prevents the passenger from slipping down off of the seat 12 a. The passenger may thus remain in the sleeping position without requiring any muscular activity. It is noted that the support wings 44 need not be hinged. Any structure with allows a portion of the seat bottom 32 a to effectively lift upward to support the passenger's in a rotated position may be used. For example, the hinged support wings 44 a may be replaced with cushions which can be selectively inflated to create an effectively raised support wing.

FIG. 1E shows the seat 12 a configured for a “perching” posture as follows. The seat bottom 12 a is translated backwards and rotated upwards into a raised position. In the raised position the back edge of the seat bottom 32 a provides a surface for the passenger to prop against, much the same as sitting on a raised stool. As well as providing an alternative posture, the perch position may be used to facilitate ingress or egress between seat rows by substantially reducing the effective front-to-back length of the seat bottom 32 a.

FIGS. 4–11 illustrate an example of how the internal construction of the seat 12 a may be arranged. Referring to FIG. 11, The seat 12 a includes a rigid bottom perimeter frame 48 which is connected to the rigid backshell 14 a so that it can translate forwards and backwards with respect thereto, for example using slide rail assembly 50. The bottom perimeter frame 48 is covered by a flexible seat pan 52 (removed for clarity in FIG. 11) and a padded bottom cushion (not shown). The bottom perimeter frame 48 is attached to the main beam 18 so that its front end can be selectively raised and lowered to positions above or below horizontal, for example it may be allowed to rock on spaced apart bottom frame pivots 54 and 56.

Referring to FIG. 6, the seat pan 52 includes a pair of angled hinge lines 58 defining a pair of flaps 60 and 60′ that form portions of the support wings 44 a and 44 a′. Each of the flaps 60 and 60′ overlies a left or right support lever 62 or 64, respectively. The support levers 62 and 64 can be individually pivoted to either a lowered position or a raised position (see FIG. 7), and there are provisions for maintaining the support levers 62 and 64 in the selected position. In the raised position, the selected flap 60 or 60′ is pivoted upward to support the passenger's hip and thigh as described above. The seat bottom 32 a may also incorporate a front “waterfall” feature. Specifically, a portion of the front edge of the bottom perimeter frame 48 may be constructed so that it can be selectively folded downwards, thus allowing the seat pan 52 to curl downwards under the passenger's weight and reduce the effective front-to-back length of the seat bottom. In the illustrated example, a hinged lateral support bar 66 (see FIG. 11) is disposed between the support levers 62 and 64 and the front edge of the seat pan 52. Both support levers 62 and 64 may be pivoted downwards simultaneously along with the support bar 66.II. A rigid back perimeter frame 68 (see FIG. 5) is connected to the bottom perimeter frame 48 at back pivots 70 and 70′. The upper end of the back perimeter frame 68 includes rollers 72 or other suitable structure which bear against the backshell 14 a and allow the back perimeter frame 68 to slide up and down with respect thereto. The reclining motion of the seat back 34 a is governed by the interaction of the rollers 72 with the backshell 14 a as the bottom end of the seat back 34 a is pulled forwards or backwards relative to the backshell 14 a by the seat bottom 32 a The amount of recline (i.e. change in seat back tilt angle) for a given amount of motion of the seat bottom 32 a may be thus be selected by appropriate contouring of the surface of the backshell 14 a.

A backrest 74 is attached to the back perimeter frame 68. The backrest 74 is a compound-curved member having a plurality of spaced-apart lateral elements 76. The entire backrest 74 is constructed of an appropriate resilient material such as plastic or synthetic rubber. The lateral elements 76 of the backrest 74 can flex individually to separate positions when a passenger sits in the seat 12 a. This provides a relatively constant support to the passenger§s spine while allowing for variance in the exact seating position. The backrest 74 may be enclosed by a dress cover 78 as shown in FIG. 5.

Referring to FIGS. 6, 9 and 10, the headrest 36 a is attached to the backshell 14 a above the seat back 34 a. The headrest 36 a comprises a center portion 82 and two forward-angled side portions 84 and 84′. The entire headrest 36 a is mounted so that is can rotate about a generally longitudinal axis. It may also be arranged to translate vertically. For example, as shown in FIG. 8, a bar 86 may link the headrest 36 a to the seat back 34 a. A side pad 88 is mounted on each of the side portions 84 and 84 a of the headrest 36 a. Each side pad 88 is tapered in thickness and is centrally mounted so that it can both rotate about its center and move laterally relative to the side portion 84 or 84′. Rotation of the tapered side pad 88 has the effect of changing the angle at which it meets the passenger's head, even though the side portion 84 or 84′ is not pivoted, and lateral motion of the side pad 88 changes the effective width of the head rest 36 a, as shown in FIGS. 9 and 10.

FIG. 12 illustrates a seat 12 a′ which incorporates a shoulder harness 90. The shoulder harness 90 may be connected to a lap belt 92 with a buckle 94 with the shoulder harness 90. The shoulder harness 90 restrains the passenger in his or her own seat 12 a during an impact, unlike prior art designs in which the seat forward of the passenger's seat 12 a is expected to dissipate the impact of the passenger. Thus, the headpath trajectory of a passenger seated in the seat 12 a during an impact is reduced. This allows the front row seat in each zone of an aircraft cabin to be placed closer to the forward bulkhead. This results in increased space in the cabin which can be used to provide addition seat rows or provide addition space (i.e. increased seat pitch) for some or all of the passengers.

The seating arrangement described above has multiple advantages over prior art seating arrangements. By virtue of the fixed backshell 14 with no conventional “aft recline”, the last row in each of an aircraft cabin can be placed closer to the rear bulkhead of the zone, increasing the available room in the aircraft cabin.

It should be noted that the fixed living space described herein can be achieved in a number of alternate ways. For example, the backshells 14 may be configured to move, so long at it does not move aft. Alternatively, a backshell may be provided that is fixed for only part of its length, i.e. the upper portion of the backshell 14 may be allowed to recline while the lower part remains fixed.

The foregoing has described a seating arrangement having a features which allow a passenger to assume multiple postures within limited space constraints. These seat features may be combined with each other as desired to produce a seat having multiple comfort features. While specific embodiments of the present invention have been described, it will be apparent to those skilled in the art that various modifications thereto can be made without departing from the spirit and scope of the invention. Accordingly, the foregoing description of the preferred embodiment of the invention and the best mode for practicing the invention are provided for the purpose of illustration only and not for the purpose of limitation. 

1. A passenger seat for a vehicle comprising: (a) a frame for being attached to a floor of the vehicle; (b) a fixed backshell attached to the frame; (c) a seat back inserted into the backshell; (d) a seat bottom attached to the backshell; and (e) a headrest assembly attached to the backshell at a position above the seat back, the headrest assembly comprising: (i) left and right spaced-apart side wings, each of the side wings comprising a rigid support and a wedge-shaped cushion having a tapered thickness attached to the rigid support; (ii) wherein the left and right cushions are each translatable in a direction parallel to the rigid support to selectively increase or decrease the effective width of the headrest assembly by increasing or decreasing the distance between the left and right side wings; and (iii) further wherein the left and right cushions are each mounted for rotation relative to the rigid support for selectively changing the angle of a forward face of the cushion relative to the rigid support to thereby permit selection by a seat occupant of a desired cushion position.
 2. A passenger seat according to claim 1 wherein: (a) the seat back and seat bottom are selectively movable in a coordinated manner from an upright seating position to a reclined seating position in which, relative to the upright seating position, the seat bottom and the seat back are disposed in a forward-translated position and the seat back is disposed in a tilted-backwards position; and (b) the headrest assembly is moveable in an up-and-down direction so as to maintain a relatively constant distance from an upper end of the seat back without regard to the position of the seat back.
 3. A passenger seat according to claim 1 or 2, wherein the headrest assembly includes a center cushion positioned intermediate the left and right cushions.
 4. A passenger seat according to claim 3, wherein: (a) the center cushion is mounted for unison movement with the left and right cushions; and (b) the center cushion and left and right cushions are rotatable in unison to lower one or the other sides of the headrest assembly relative to the other as desired by a seat occupant.
 5. A headrest assembly for use with a vehicle passenger seat, and comprising: (a) headrest attachment means for attaching the headrest assembly to an upper portion of a seat back; (b) a center cushion and left and right spaced-apart side cushions mounted to a rigid support, wherein the left and right cushions are wedge shaped and mounted for rotation relative to the rigid support for selectively changing the angle of a forward face of the cushion to thereby permit selection by a seat occupant of a desired cushion position; and (c) mounting means for mounting the left and right cushions for translational movement in a direction parallel to the rigid support to selectively increase or decrease the effective width of the headrest assembly by increasing or decreasing the distance between the left and right side wings.
 6. A headrest assembly according to claim 5, wherein the headrest assembly is moveable in an up-and-down direction so as to maintain a relatively constant distance from an upper end of the seat back without regard to the position of the seat back.
 7. A headrest assembly according to claim 5, wherein: (a) the center cushion is mounted for unison movement with the left and right cushions; and (b) the center cushion and left and right cushions are rotatable in unison to lower one or the other sides of the headrest assembly relative to the other as desired by a seat occupant. 